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Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine
Automatic big bag filling machine

Automatic big bag filling machine

The automatic big bag filling machine, also known as Bulk Bag Packing Machine, is special purpose equipment for automatic quantitative weighing and filling of large tonnage bags (usually 300kg 2000kg). Its core functions include automatic bag clamping, precise weighing, filling, bag releasing and conveying. It is widely used in chemical, building material, grain, fertilizer and other industries.

Automatic weighing, filling and conveying for granules and powder into bulk bags.
Model: Custom Size
Packaging Accuracy: ±0.2%
Capacity: 4‑30 bags/h
Customized: Acceptable
Material: Stainless Steel / Carbon Steel
  • Automatic big bag filling machine
  • Automatic big bag filling machine

    Application

      • Chemical industry: Chemical powder, plastic granules, fertilizer raw materials, alumina, etc.
      • Building materials: Quartz sand, talcum powder, heavy‑calcium powder, dry‑mixed mortar, cement.
      • Grain & feed: Grains, feed raw materials.
      • Minerals: Ore granules, mineral powder.
      • New‑energy industry: Lithium‑ion battery raw materials, graphite powder.
      • Others: Bulk materials for rubber, pharmaceutical, food and other industries.

    Weighing method

    Function

    Ton bag

    Customized

    Motor

    Conveyor

    Weighing method

    Weighing method

    Platform Weighing (Floor‑scale Type): The ton‑bag is placed on the weighing platform for weighing.
    Hanging Weighing: The ton‑bag is lifted and weighed by tension sensors.
    Two discharging options: Weighing Hopper / Weighing Screw Conveyor.

    Function

    Function

    Bag Clamper: Operators hang the ton‑bag lifting lugs onto hooks; the bag opening is clamped and sealed to prevent bag‑opening detachment and dust leakage during filling.
    Lifting Hooks: No‑manual‑unbagging operation, reducing labor intensity and ton‑bag tearing risks.
    Soft Connection: Dust‑tight sealing.

    Ton bag

    Ton bag

    Ton‑bag Capacity Range: 300 kg‑2 t, compatible with ton‑bags of various sizes.

    Customized

    Customized

    Support frame and access ladder can be customized as required.

    Motor

    Motor

    Variable‑frequency geared motor

    Conveyor

    Conveyor

    Two conveyor types available: Roller Conveyor / Belt Conveyor.

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    Working principle

    The ton bag weighing and packaging machine is special purpose equipment for automatic quantitative filling of bulk granular and powdery materials into large capacity bags. It completes high precision, automated ton bag packaging operations through the coordinated work of multiple modules. Operators hang the four corners of the ton bag onto the machine hooks, and the pneumatic bag clamping mechanism tightens the bag opening to achieve a fully sealed, gap free fit. The lifting mechanism hoists the entire ton bag, while the air blowing system inflates the bag to fully expand and shape it. The weighing system automatically detects the empty bag weight and performs tare zeroing to eliminate interference of bag weight on final metering.
    The fast feeding mechanism is first activated for rapid material filling. Once the preset coarse flow weight value is reached, the system automatically switches to slow feeding mode to approach the target weight precisely. Weight sensors feed back real time material weight data. When the set rated weight is attained, the control system immediately cuts off feeding and stops material discharge. Upon completion of filling, the lifting mechanism lowers the ton bag steadily onto the pallet. The bag clamp releases the bag mouth, the bag hanging hooks automatically disengage from the bag lifting lugs, and the finished product is conveyed away by the transport system or forklift.

    Structure:

    1. Main support frame, weighing platform, ton bag hanging beam and safety guardrail. It bears the weight of the whole equipment as well as loads of ton bags and materials, and provides a stable frame for bag hanging, lifting and weighing operations.

     

    1. Feeding and Discharging System (three common types)

    1) Gravity discharging: suitable for free flowing granules, sand, gravel and ores.

    2) Screw feeder: suitable for ultra fine powder and dust prone materials (titanium dioxide, lithium ion battery powder, lime powder).

    3) Belt feeder: suitable for large size, high specific gravity and fragile prone materials.

     

    1. Weighing and Metering System: load cell sensors (pressure / tension sensors), weighing indicator and junction box. Two weighing solutions are available: platform weighing, in which the ton bag rests on the weighing platform for weight measurement; and suspension weighing, in which the ton bag is hoisted and weighed by tension sensors.

     

    1. Ton bag Clamping / Hanging Mechanism: four hooks, bag opening clamping ring and dust proof skirt hood. Operators hang the ton bag lifting lugs onto the hooks; the bag opening is clamped and sealed to prevent bag detachment and dust leakage during filling.

     

    1. Bag opening Dust removal Device: dust collecting hood and dust removal air outlet, which can be externally connected to a bag type dust collector. It extracts overflowing dust inside the bag during filling and balances air pressure inside the ton bag.

     

    1. Ton bag Unhooking / Lifting Mechanism: lifting cylinder / electric hoist. After filling, the hooks release, the ton bag falls to the ground or conveyor roller table, and can be directly transported by a forklift.

     

    1. Discharge Buffering and Venting Device: vent hose and buffer hopper. It exhausts air from the ton bag during powder filling so that materials settle and compact, reducing virtual weight error.

     

    1. Electric Control System: PLC control cabinet, touch screen, frequency converter, start stop buttons and alarm indicator lamps. Operators set target weight; the system automatically completes coarse feeding fine feeding shutdown out of tolerance alarm. Manual / automatic dual mode switching is supported.

     

    1. Auxiliary Conveying Equipment: roller conveyor and belt conveyor. Ton bags are automatically conveyed out after filling for forklift transportation.
    • Structure-2
    • Structure-1

    Videos

    • Chemical material ton package weighing

    • Weighing and conveying of food powder

    • Demonstration of weighing and filling ton bags

    Standard model parameters

    Model Dimension Function
    Custom‑madeCustom‑madeCustom‑made

    Special Customization

    Automatic big bag filling machine
    Automatic big bag filling machine
    Automatic big bag filling machine

    Customer Site

    Automatic big bag filling machine
    Automatic big bag filling machine
    Automatic big bag filling machine
    Automatic big bag filling machine
    Automatic big bag filling machine

    FAQ

    • What materials are compatible with the ton bag weighing and packaging machine? What are the standard packaging specifications?

      The machine is widely suitable for granular, powder and lump shaped materials, such as ores, chemical powders, grains, feeds, cement, fly ash, etc. Both dry and wet materials are applicable. The adjustable standard packaging range is 500kg 2000kg, and the mainstream working condition is the standard 1000kg ton bag. The weighing range and discharging structure can be customized according to material density and bag size. The powder type machine is equipped with a dust proof sealing structure, while the granular type adopts a large caliber anti clogging discharging design.

    • The equipment is divided into fully automatic and semi automatic types. What is their core difference?

      For the semi automatic model, workers need to hang and hold bags manually, and the machine automatically completes weighing, feeding and discharging. It is cost effective and suitable for small to medium capacity production scenarios with multiple material varieties. The fully automatic model can automatically finish bag hanging, bag clamping, weighing, filling and bag releasing with zero manual intervention. It can be connected with dust removal, arch breaking and palletizing systems, and is suitable for large scale production lines, high output and dust free working conditions. Both models share the same weighing accuracy standard, and the only difference lies in automatic operation procedures.

    • What is the conventional weighing accuracy standard for ton bag machines?

      Under standard working conditions, the static weighing accuracy is ±0.1%, and the dynamic filling accuracy is ±0.3%, which meets industrial quantitative packaging metering standards. Granular materials achieve higher accuracy, while ultra fine powder materials may see slight accuracy fluctuations caused by dust emission and material bridging. Accuracy can be optimized through parameter fine tuning and installation of pressure stabilized dust removal structures.

    Why Choose Us - China's Industry Leader

    23 years dedicated to the R&D and manufacturing of screening & conveying equipment [Proven expertise to deliver one-stop customized solutions]

    40,000 ㎡ production base | Direct manufacturer [No middlemen – cost-effective pricing]

    50 technical patents, CE & ISO certified [Mature technology with reliable quality]

    20 years of global export experience Products sold to over 70 countries [professional full-cycle service support]

    • Quality guaranteed

      Ensure your product quality and reputation.

    • Boost your productivity

      Our professional solutions are designed to maximize your production efficiency.

    • Maximize your profitability

      Reduce production downtime, resource waste, and maintenance issues.

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